Key features

Browse the documentation by functional areas, and dig into the topics you are interested in.


Demand forecasting

Feature

Description

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Statistical forecast

The forecasting algorithm implements forecast methods for:

  • Constant demand (single exponential smoothing)

  • Trending demand (double exponential smoothing)

  • Seasonal demand (Holt-Winters additive method)

  • Intermittent demand (Croston method)

  • Moving average.

The system automatically selects and tunes the best method that gives the lowest forecast error.

Outlier detection and correction

Automatic detect and to exceptionally low or high demands:

The algorithm also implements a filter to reduce the impact of outliers on the generated statistical forecast (net forecast).

Multi-dimensional and hierarchical review

Review forecast and demand history at any level of item, location, customer, and time hierarchies.

Automatic disaggregation of edits

Enter values at higher levels of the item, location, customer, and time hierarchies. The values are automatically distributed to lower levels.

Forecast consumption

Sales orders consume from the gross forecast.

The sales orders and the remaining net forecast make up a complete and consistent demand for the complete planning horizon.


Production planning & scheduling


Odoo integration

Feature

Description

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Maintain all data in odoo

All master data and transactions are managed by Odoo. The ForecastEdge connector is an odoo addon that synchronizes all planning to ForecastEdge.

Publish manufacturing orders and purchase orders

Publish planning results back to odoo. With a simple click the planners can create manufacturing orders and purchase orders in odoo.

Integrated user interface

The ForecastEdge user interface is integrated in odoo. Users log in odoo and can navigate from odoo to all ForecastEdge screens.


Capacity modeling

Feature

Description

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Resource types

Different types of capacity constraints can be modeled:

  • capacity limit expressed as the number of simultaneous tasks

  • available capacity expressed as quantity per time bucket

  • available capacity expressed as hours per time bucket

  • unconstrained infinite-capacity resources or unconstrained)

Working hours and vacations

Define calendars based on working hours, shifts, factory shutdowns, holiday periods, etc.

Resource pools

Group identical/similar resources (machines or operators) in an aggegrated pool of resources.

Resource skills

Assign skills to machines and operators and set them as necessary to perform specific operations. As a result, only a subset of the available resources will be qualified to do the operation.

Alternate resources

The planning and scheduling algorithm can choose among alternative resources from a pool. The selection can be priority-based or cost-based.

Setup matrix

Include changovers in your planning process. Sequence-dependent changeover time corresponds to cleaning, configuration, or tool changing time that is required when switching between different resources (machines or operators) during the production process.


Routing and bill of materials

Feature

Description

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Operation types

Operations of different types can be modeled:

  • operations with a fixed duration, regardless of the quantity.

  • operations with a variable duration, proportional to the quantity.

  • routing operations that represent a sequence of operations.

  • alternate operations that represent a choice among alternatives.

  • split operations that proportionally distribute across alternatives.

Alternate operations

Products can be manufactured in different ways:

  • multiple routings to produce the same item

  • different versions of the bill of material

  • make-or-buy: choose whether to produce in-house or buy from a supplier

  • make-or-outsource: choose whether to produce in-house or to outsource an operation to a subcontractor.

ForecastEdge can plan these and automatically make a smart selection between the alternatives. The selection can be priority-based or cost-based.

Alternates can be date-effective and quantity restrictions.

Alternate materials

You can plan different versions of a bill of materials and include alternate materials in a same bill of material.

Date effective bill of materials and operations

ForecastEdge can suggest different versions of the bill of material with valid start and end dates.

Co-products

Operations can produce multiple items. Examples:

  • a sorting operation that produces items of different quantities or sizes

  • an operation that produces a by-product in addition to the intended item.

Minimum, maximum, and multiple operation size

Some operations can only be scheduled within certain quantity constraints. This applies to purchase orders, distribution orders and manufacturing orders.

Post-operation delay

The plan can include delays between operations. These add buffer time and robustness in the schedule to account for unexpected events.

The post-operation delay is a soft constraint, which means we can generate plans with a shorter delay if that is required to deliver a customer order on time.

Operation dependencies

Operations are chained together through bill of materials (typical for most manufacturing environments) or through operation dependencies (typical for project-oriented manufacturing environments).


User interface